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The Mechanical Engineer

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  1. Asked: April 24, 2023In: Mechanical Seal

    Why mechanical seal is called mechanical?

    maintenancetip.com
    maintenancetip.com
    Added an answer on April 24, 2023 at 7:25 pm

    Mechanical seal uses mechanical components like spring, screws, spring retainer and seal faces to seal the gap between rotary (shaft) and stationary portion (housing) of a pump. Mechanical seal contains stationary face and rotary face combination to create the seal. The rotary and stationary faces aRead more

    Mechanical seal uses mechanical components like spring, screws, spring retainer and seal faces to seal the gap between rotary (shaft) and stationary portion (housing) of a pump. Mechanical seal contains stationary face and rotary face combination to create the seal. The rotary and stationary faces are pressed against each other with the help of mechanical spring to achieve the seal. Hence it is called mechanical seal. It is in contrast to other types of seals like gland packing and lip seals where sealing is achieved by means of non-mechanical things.  the gland ropes are just braided ropes wrapped around the shaft of the pump to seal the gap between shaft and the housing.

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  2. Asked: April 22, 2023In: Bearing

    Why internal clearance is given in bearing?

    maintenancetip.com
    maintenancetip.com
    Added an answer on April 22, 2023 at 5:28 pm

    There are two reasons why internal clearance in the bearing is necessary. Reason: -1 Due to interference fit between the bearing outer race and the housing, the outer race tries to shrink a little. Similarly, the interference fit between the shaft and the inner race, the inner race tries to expand aRead more

    There are two reasons why internal clearance in the bearing is necessary.

    Reason: -1 Due to interference fit between the bearing outer race and the housing, the outer race tries to shrink a little. Similarly, the interference fit between the shaft and the inner race, the inner race tries to expand a little. To accommodate the shrink and expansion of bearing races, internal clearances in the bearing are necessary.

    Reason: -2 During operation due to friction between bearing components, internal clearances are required to accommodate the differential thermal expansion of bearing components.

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  3. Asked: April 22, 2023In: Bearing

    What is the internal clearance code for bearing?

    maintenancetip.com
    maintenancetip.com
    Added an answer on April 22, 2023 at 5:28 pm

    International Organization for Standardization (ISO) established five classes of bearing clearances. They are ISO Clearance Classes Internal Clearance Group-2 Smaller than normal clearance Group-N (Normal) Normal clearance Group-3 Greater than normal clearance Group-4 Clearance greater than group-3Read more

    International Organization for Standardization (ISO) established five classes of bearing clearances. They are

    ISO Clearance Classes Internal Clearance
    Group-2 Smaller than normal clearance
    Group-N (Normal) Normal clearance
    Group-3 Greater than normal clearance
    Group-4 Clearance greater than group-3
    Group-5 Clearance greater than group-4

    Apart from this, manufacturers had established their own designation for bearing clearance in form of suffixes like 6205 C3.

    SKF Designation Internal clearance
    C1 Smaller than C2
    C2 Smaller than normal
    – Normal
    C3 Greater than normal
    C4 Greater than C3
    C5 Greater than C4
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  4. Asked: April 22, 2023In: Rotary Air Lock Valve

    What is the difference between the open-ended and closed-ended rotor of a Rotary Air Lock Valve?

    maintenancetip.com
    maintenancetip.com
    Added an answer on April 22, 2023 at 12:17 am

    Open Ended Rotor Close Ended Rotor Construction: Rotor does not contain end plates. The rotor contains shaft and vanes only. Construction: Rotor contains end plates at both ends along with the shaft and the vanes. Application: Since there are no end plates, the abrasive material will wear the casingRead more

    Open Ended Rotor Close Ended Rotor
    Construction: Rotor does not contain end plates. The rotor contains shaft and vanes only. Construction: Rotor contains end plates at both ends along with the shaft and the vanes.
    Application: Since there are no end plates, the abrasive material will wear the casing. Hence it is not suitable for handling highly abrasive materials. Application: The end plates protect the casing from abrasion and wear due to the handling of abrasive materials.
    Advantage: Jamming of the rotor is rare due to the absence of end plates in the rotor. Disadvantage: There is a chance for very fine powder particles to get entrapped between end plates and the casing which leads to rotor jamming.
    Solution: The rotor can be saved from jamming by purging the air at the close clearance between the rotor and the casing. Here also rotor can be saved from jamming by purging the air at the close clearance between the rotor and the casing.
    Disadvantage: Bearings and gland ropes are subjected to entrapment of material being handled due to the lack of end plates in the rotor. Advantage: End plates in the rotor protects the bearings and gland packing from the entrapment of the material being handled.

    Figure:- Open Ended Rotor

     

     

    Figure:- Closed End Rotor

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  5. Asked: March 31, 2023In: Material Science & Manufacturing

    What is EN 24 material?

    Peter
    Peter
    Added an answer on March 31, 2023 at 8:06 pm

    It’s a medium carbon steel having composition as shown in figure below. EN 24 is not a stainless steel because the chromium percent is less than 10 $ % $. It is a medium carbon steel since EN 24 consists of 0.4% carbon. EN 24 have good tensile strength due to adequate carbon presence but poor toughnRead more

    It’s a medium carbon steel having composition as shown in figure below.

    EN 24 is not a stainless steel because the chromium percent is less than 10 %. It is a medium carbon steel since EN 24 consists of 0.4% carbon. EN 24 have good tensile strength due to adequate carbon presence but poor toughness. To get toughness, FCC (Face Centered Cubic) element i.e., Nickel is added as an alloying element. Nickel refines the grain size by blocking the grains from becoming larger and coarser during heating. Fine grains have higher toughness as compared to coarser grains. EN 24 is heat treatable and its hardenability is enhanced by adding Chromium as an alloying element. Manganese is used to remove impurities like oxygen and sulphur from the iron ore hence trace amounts will be left over in the final metal.

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  6. Asked: March 31, 2023In: Industry

    What is the difference between a Screw Feeder and a Screw Conveyor?

    Peter
    Peter
    Added an answer on March 31, 2023 at 8:06 pm

    Screw Feeder Screw Conveyor The screw feeder is designed to handle bulk material. Screw Conveyor also is designed to handle bulk material A screw feeder is designed to feed a metered quantity of bulk material. The screw conveyor is designed to move the feed from one place to other. Generally, it isRead more

    Screw Feeder Screw Conveyor
    The screw feeder is designed to handle bulk material. Screw Conveyor also is designed to handle bulk material
    A screw feeder is designed to feed a metered quantity of bulk material. The screw conveyor is designed to move the feed from one place to other.
    Generally, it is installed at the beginning of any process operation. It is installed in between two processes where the transport or movement of bulk material is required.
    The inlet of the screw feeder is flooded i.e., 100 % \, loaded. Its inlet is not loaded 100 % \,.
    Its inlet is connected to an intermittent storage vessel like a hopper, silo…etc. Its feed is controlled on its own. Its inlet is connected to a feed control unit like Rotary airlock valves, and bucket conveyors. Etc. It means, its feed is controlled by some other piece of equipment.
    Mixing of two different products and heating, and cooling of the product is not allowed since the metered quantity can be varied. Mixing of two different products is allowed along with heating or cooling in the path of travel.
    Cannot move the product vertically upwards due to material falling back from the clearance between screw flight and the casing. It can move the product vertically upwards.
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  7. Asked: March 30, 2023In: Lip seal

    What is the purpose of Lip seal?

    Peter
    Peter
    Added an answer on March 30, 2023 at 6:23 pm

    A lip seal is installed between the rotary shaft and the stationary housing. The lip seal acts as a shield between the lubricant and the atmosphere, it prevents the entry of dirt from entering the lubrication chamber. The lip seal acts as a seal as well by preventing the leakage of lubricant into thRead more

    A lip seal is installed between the rotary shaft and the stationary housing. The lip seal acts as a shield between the lubricant and the atmosphere, it prevents the entry of dirt from entering the lubrication chamber. The lip seal acts as a seal as well by preventing the leakage of lubricant into the atmosphere.

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  8. Asked: March 29, 2023In: Material Science & Manufacturing

    What is the meaning of EN-8 material?

    Peter
    Peter
    Added an answer on March 29, 2023 at 6:36 pm

    EN stands for “Emergency Number”.  There was intense demand for developing new materials during the world war era for manufacturing advanced weapons and machinery. Scientists and engineers involved in research do not have sufficient time to set standards for discovered materials having different cheRead more

    EN stands for “Emergency Number”.  There was intense demand for developing new materials during the world war era for manufacturing advanced weapons and machinery. Scientists and engineers involved in research do not have sufficient time to set standards for discovered materials having different chemical compositions and mechanical properties. Based on the chemical composition of a material, they had given emergency numbers, in short form “EN”.

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  9. Asked: March 28, 2023In: Lip seal

    What is the application of lip seals?

    Peter
    Peter
    Added an answer on March 28, 2023 at 6:52 pm

    Lip seals are preferred where the differential pressure between sealing fluid and atmosphere is less than 30 Kpa pressure. Lip seal is the weakest component in the lubrication system.

    Lip seals are preferred where the differential pressure between sealing fluid and atmosphere is less than 30 Kpa pressure. Lip seal is the weakest component in the lubrication system.

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  10. Asked: February 13, 2023In: Bearing

    What is Mono block bearing?

    Peter
    Peter
    Added an answer on February 14, 2023 at 9:31 pm

    Mono block bearing housing incorporates two bearings in single housing thus eliminating the misalignment issues between two bearings. It is generally used to support the shaft of overhung impeller of centrifugal fans. Figure-1: Sectional View of Mono Block Housing   Figure-2: Typical Mono BlockRead more

    Mono block bearing housing incorporates two bearings in single housing thus eliminating the misalignment issues between two bearings. It is generally used to support the shaft of overhung impeller of centrifugal fans.

    Figure-1: Sectional View of Mono Block Housing

     

    Figure-2: Typical Mono Block Housing

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