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The Mechanical Engineer

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maintenancetip.com

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  1. Asked: March 13, 2024In: Centrifugal pump

    How does closing the suction valve of a running centrifugal pump affect cavitation?

    maintenancetip.com
    Added an answer on March 13, 2024 at 7:17 pm

    Closing the suction valve of a centrifugal pump while it's running significantly increases the risk of cavitation. Here's why: For the mathematical relation of NPSH (available), you can refer to this link From the NPSH relation as mentioned in the above link, as the velocity of the fluid in the suctRead more

    Closing the suction valve of a centrifugal pump while it’s running significantly increases the risk of cavitation. Here’s why:

    For the mathematical relation of NPSH (available), you can refer to this link

    • From the NPSH relation as mentioned in the above link, as the velocity of the fluid in the suction side of the pump increases, NPSH (available) reduces.
    • When NPSH (available) become less than NPSH (required), pressure in the pump drops below the liquid’s vapour pressure.
    • Cavitation Formation: When the pressure drops below the liquid’s vapour pressure, bubbles or cavities form in the low-pressure area – this is cavitation.

    The following graph represents the pressure profile without cavitation.

    The following graph represents the pressure profile with cavitation.

    • Bubble Collapse: As the liquid moves through the impeller, these bubbles collapse violently when exposed to higher pressure zones.
    • Pump Damage: The collapsing bubbles create shockwaves that can damage the impeller, housing, and other pump components.

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  2. Asked: December 8, 2023In: Seismic Analysis of Structures

    Why response spectrum is represented in acceleration vs frequency?

    maintenancetip.com
    Added an answer on December 8, 2023 at 6:46 pm

    Force and Stress Generation: Acceleration directly represents the forces in the structure. From Newton’s second law of motion, the force acting on the structure is directly proportional to its mass and its acceleration. The higher the acceleration of ground motion, the higher the induced force in thRead more

    Force and Stress Generation: Acceleration directly represents the forces in the structure. From Newton’s second law of motion, the force acting on the structure is directly proportional to its mass and its acceleration. The higher the acceleration of ground motion, the higher the induced force in the structure. Which in turn generates higher stresses in the structure.

    Energy Transfer: The rate of energy transfer to the structure is proportional to the acceleration of the ground motion. Earthquake generates seismic waves which carry energy. The energy is transferred to the structures through ground motion. According to the work-energy principle, the work done on a structure is equal to the change in its kinetic energy. The work done on the structure is the product of the Force it exerts on the structure and its displacement. As we know force is proportional to the acceleration of ground motion, the higher the acceleration greater the force and work done on the structure hence the faster the rate of transfer of kinetic energy.

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  3. Asked: December 3, 2023In: Material Science & Manufacturing

    What is the difference between CF8M and SS316 material?

    maintenancetip.com
    Added an answer on December 3, 2023 at 12:43 pm

    CF8M and SS 316 are both austenitic stainless-steel alloys with similar chemical compositions and mechanical properties. But there are some key differences as follows. CF8M SS316 CF8M is a cast stainless steel. It means CF8M is produced by pouring molten metal into a mould. SS 316 is wrought stainleRead more

    CF8M and SS 316 are both austenitic stainless-steel alloys with similar chemical compositions and mechanical properties. But there are some key differences as follows.

    CF8M SS316
    CF8M is a cast stainless steel. It means CF8M is produced by pouring molten metal into a mould. SS 316 is wrought stainless steel (beaten out or shaped by hammering) . It means SS 316 is produced by hot rolling or cold working ingots of stainless steel.
    CF8M is typically used for castings. SS 316 is typically used for wrought products such as plates, sheets, strips, and bars.
    Applications: Manufacturing of pumps, valves…etc through casting. Applications: Plates, sheets, strips, bars …etc through metal forming operations.

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  4. Asked: November 27, 2023In: Mechanical Seal

    What is the difference between single and double mechanical seals?

    maintenancetip.com
    Added an answer on November 27, 2023 at 12:31 pm

    Feature Single Mechanical Seal Double Mechanical Seal Number of seal faces One Two Buffer fluid No Yes Leakage potential Higher Lower because the backup Seal assists in preventing the leak in case of failure. Reliability Lower Higher because of having an extra layer of protection (i.e. back up seal)Read more

    Feature Single Mechanical Seal Double Mechanical Seal
    Number of seal faces One Two
    Buffer fluid No Yes
    Leakage potential Higher Lower because the backup Seal assists in preventing the leak in case of failure.
    Reliability Lower Higher because of having an extra layer of protection (i.e. back up seal) against leakage.
    Cost Lower Higher because it has two primary seals and its intricate buffer/barrier fluid cooling system.
    Complexity Lower Higher due to the additional seal faces, buffer fluid system, and backup mechanism.
    Applications Low-pressure, low-temperature fluids High-pressure, high-temperature, corrosive, or abrasive fluids because high pressure, high temperature, and abrasive nature of the process fluid cannot be used effectively for cooling and lubricating the seal faces. Implementing an external flushing plan, such as API Plan 32, may dilute the process fluid, rendering it unsuitable for seal lubrication. Therefore, employing a double mechanical seal configuration with recirculation coolant is the preferred solution.

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  5. Asked: September 3, 2023In: Seismic Analysis of Structures

    What is Zero Period Acceleration (ZPA)?

    maintenancetip.com
    Added an answer on September 3, 2023 at 5:51 pm

    Zero period Acceleration (ZPA) refers to the spectral acceleration of the zero-time period structure under earthquake excitation. In other words, the zero-time period structure means the structure has a very high natural frequency (i.e. f=1/T). Since natural frequency is proportional to $\sqrt (stifRead more

    Zero period Acceleration (ZPA) refers to the spectral acceleration of the zero-time period structure under earthquake excitation. In other words, the zero-time period structure means the structure has a very high natural frequency (i.e. f=1/T). Since natural frequency is proportional to \sqrt (stiffness) \, the structure having very high stiffness or a rigid structure will have a high natural frequency. ZPA has the value same as ground acceleration because if the structure is rigid, it will accelerate with the same magnitude of excitation acceleration.

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  6. Asked: September 3, 2023In: Seismic Analysis of Structures

    What is floor response spectrum?

    maintenancetip.com
    Added an answer on September 3, 2023 at 5:51 pm

    The design response spectrum helps in analysing the seismic behaviour of the primary structure. However, it cannot be used for analysing the behaviour of the secondary structure or a component mounted in the primary structure. Because the base acceleration seen by a tank mounted on the second floorRead more

    The design response spectrum helps in analysing the seismic behaviour of the primary structure. However, it cannot be used for analysing the behaviour of the secondary structure or a component mounted in the primary structure. Because the base acceleration seen by a tank mounted on the second floor of the primary structure is not the same as the original ground acceleration of a primary structure. The primary structure acts as a band pass filter because the primary structure will not excite to very low frequencies or very high frequencies as compared to its natural frequency. Hence the primary structure will allow the earthquake signals having a frequency content close to its natural frequency. The peak responses of a particular floor at a given elevation are related to the natural frequency of the primary structure. The response of the tank on floor-1 is not similar to that of the same tank on floor-2 of the same primary building. Hence the floor response spectra are developed for different floors of the primary structure. The floor response spectra are drawn in a similar manner as that of the design response spectrum by drawing the envelope over the peaks of past response spectra.

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  7. Asked: September 3, 2023In: Seismic Analysis of Structures

    What is the design response spectrum?

    maintenancetip.com
    Added an answer on September 3, 2023 at 5:51 pm

    The response spectrum which is used for the seismic analysis of a new structure for an anticipated or upcoming earthquake. From the past seismological data of a particular location, a single response spectrum was drawn using a single earthquake signal alone cannot be used for analysing the behaviourRead more

    The response spectrum which is used for the seismic analysis of a new structure for an anticipated or upcoming earthquake. From the past seismological data of a particular location, a single response spectrum was drawn using a single earthquake signal alone cannot be used for analysing the behaviour of new structures for future earthquakes. Because Earthquake – A having the peak ground acceleration amplitude at a certain frequency is never Similar to Earthquake – B having the same peak ground acceleration value at a different frequency. Hence no two earthquakes are similar to each other. The stresses induced in a building structure having a natural frequency closer to that of earthquake – A is higher as compared to the stresses induced in the same building structure due to earthquake – B which has a significant frequency component far away from the natural frequency of the building. To overcome this, the past 25 numbers of earthquake signals of a particular location are considered and their individual response spectrum is plotted in the same \frac {S_a}{g} \, Vs frequency plot. The envelope drawn over the Peaks of all 25 Response spectra is called the design response spectrum. The number of previous earthquakes considered for plotting the design response Spectrum may vary from standard to standard. The design response spectrum curve is smooth in contrast to the spiky response spectrum as shown in the figure below.

    The design response spectrum can be plotted in \frac {S_a}{g} \, vs frequency plot or \frac {S_a}{g} \, vs Time period plot as shown in the figure below.

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  8. Asked: August 20, 2023In: Material Science & Manufacturing

    Whether IGC practice – A test is alone sufficient to judge the susceptibility of the material to intergranular corrosion?

    maintenancetip.com
    Added an answer on August 20, 2023 at 10:41 am

    IGC practice - A test rapid screening test to test the susceptibility of austenitic stainless steel to IGA. Based on the test results of IGC practice - A, the material can be accepted or suspected but not rejected. Hence practice - A must be accompanied by some other tests to calculate the corrosionRead more

    IGC practice – A test rapid screening test to test the susceptibility of austenitic stainless steel to IGA. Based on the test results of IGC practice – A, the material can be accepted or suspected but not rejected. Hence practice – A must be accompanied by some other tests to calculate the corrosion rate. By comparing the calculated corrosion rate and the allowable corrosion rate, the material can be accepted or rejected.

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  9. Asked: August 20, 2023In: Material Science & Manufacturing

    When the IGC practice- C test is preferable?

    maintenancetip.com
    Added an answer on August 20, 2023 at 10:41 am

    The practice-C test is preferable when the intergranular corrosion is because of chromium depletion due to intergranular precipitation of chromium carbide and corrosion in intermetallic phases i.e sigma phase. The presence of high chromium content in stainless steel or any ferrite stabilizers acceleRead more

    The practice-C test is preferable when the intergranular corrosion is because of chromium depletion due to intergranular precipitation of chromium carbide and corrosion in intermetallic phases i.e sigma phase. The presence of high chromium content in stainless steel or any ferrite stabilizers accelerates Delta-ferrite to Sigma phase transformation.

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  10. Asked: August 20, 2023In: Material Science & Manufacturing

    What is IGC practice C test?

    maintenancetip.com
    Added an answer on August 20, 2023 at 10:41 am

    ASTM A262 standards have 5 different corrosion tests to test the susceptibility of Austenitic stainless steel to intergranular corrosion. IGC practice - C is one of those 5 tests. IGC practice- C involves the following steps: a. The austenitic stainless-steel sample is dipped in boiling, 65% NitricRead more

    ASTM A262 standards have 5 different corrosion tests to test the susceptibility of Austenitic stainless steel to intergranular corrosion. IGC practice – C is one of those 5 tests.

    IGC practice- C involves the following steps:

    a. The austenitic stainless-steel sample is dipped in boiling, 65% Nitric acid for 48hrs duration.

    b. After the first cycle, the sample is weighed to know the loss of weight due to corrosion. The loss is forecasted and expressed in terms of mills per year [Mpy].

    c. The same cycle is repeated for the next 4 times. So in total, 240 hrs test duration in 5 different intervals. Each interval constitutes 48 hrs.
    d. The weight loss is calculated for all 5 cycles and an average value is found out.
    e. The average value should be less than the allowable value to accept the material. In general the allowable corrosion rate followed industry is 18 Mills per year (Mpy)

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